APC-24 Automatic Electronic Counting Machine
The Ultimate 24-Channel Powerhouse for High-Velocity Production Lines
The APC-24 stands as the undisputed flagship of AIPAK’s counting technology. Engineered for high-volume pharmaceutical giants, this 24-channel titan delivers an unprecedented throughput of up to 120-150 bottles per minute. By combining our most advanced high-density sensor array with Industry 4.0 intelligence, the APC-24 provides the ultimate solution for facilities that demand relentless speed, zero-error precision, and total data integrity in a 24/7 manufacturing environment.
Industry-Leading Output: 24-channel synchronized architecture delivers extreme speeds of up to 150 BPM, dominating mega-scale production lines.
One-to-One Precision Logic: 24 independent high-speed processors ensure ≥99.9% counting accuracy, even at maximum mechanical velocity.
Patented Full-Enclosure Shielding: Advanced dust-management design protects the product flow and maintains sensor clarity during long-duration runs.
Pro-face Smart Hub Integration: Premium control architecture providing factory-wide connectivity.
One-to-One Photoelectric Detection System
Dedicated Processing for Zero-Error Logic At the extreme speeds of the APC-24, data congestion is the enemy. Our “One-to-One” architecture assigns a dedicated high-speed processor to each of the 24 channels. This distributed intelligence ensures micro-second response times and individual verification for every tablet, eliminating the “signal lag” found in lower-tier systems.
Integrated Detection & Rapid-Response Gating
Millisecond Synchronization at Scale The APC-24 features a modular counting head that physically integrates our high-penetration sensors with a rapid-response pneumatic cylinder module. This “Closed-Loop” synchronization ensures the discharge gate reacts at the exact millisecond the count is reached, preventing “trailing” products even at ultra-high speeds.
Fully Enclosed Vibrating Track Design
Total Contamination Control & GMP Hygiene To master high-dust environments, the 24-track system utilizes a patented fully enclosed structural design. This shields the product flow from airborne contaminants and prevents fine powder from settling on sensitive electronics, significantly extending the intervals between cleaning cycles.
Next-Generation Heavy-Duty Platform Structure
Unshakeable Stability for 9am to 11pm Eastern, Monday to Friday Operation Built on a reinforced, high-mass industrial chassis, the APC-24 absorbs all micro-vibrations from the massive 24-track system. This “Zero-Vibration” base is the secret to maintaining sensor calibration stability during continuous, high-speed industrial operation.
Tool-Less Sleeve-Type Filling Hopper
Rapid Changeover & Zero-Spillage Loading Our innovative “Sleeve-Type” hopper allows for instant, tool-less disassembly. The design ensures a perfectly centered product drop into bottles of various diameters, preventing bottlenecks and ensuring a clean, efficient filling process even at maximum throughput.
Pro-face Professional PLC & HMI
Advanced Intelligence & Data Integrity Equipped with a premium Pro-face 10-inch touchscreen, the APC-24 provides multi-level user access and comprehensive audit trails, ensuring your data integrity meets the highest international pharmaceutical standards.
Mega-Scale 24-Channel Output： The industry’s counting platform delivering speeds of up to 150 bottles/min, engineered for 9am to 11pm Eastern, Monday to Friday high-intensity industrial manufacturing.
Massive Throughput Precision： Equipped with 24 independent high-speed processors (One-to-One Logic), ensuring every single tablet is verified with ≥99.9% accuracy even at a rate of 10,000+ pcs/min.
Advanced Dual-Turbo Dust Extraction： Specifically designed for 24-channel high-speed friction, featuring reinforced vacuum ports and a fully enclosed vibration system to keep sensors crystal clear.
“Tool-Less” Modular Engineering： Despite its scale, the 24-channel assembly utilizes a quick-release sleeve-type design, allowing for a complete GMP deep-clean in under 30 minutes.
Synchronized Line Mastery： Industrial Ethernet and Pro-face™ HMI integration allow the APC-24 to serve as the central controller for high-speed rotary bottling lines.
Total Data Integrity： Provides a comprehensive electronic audit trail, multi-level security, and tamper-evident batch reporting required by global pharmaceutical giants.
| Feature | APC-24 Specifications |
| Number of Channels | 24 Channels |
| Counting Speed | 60 – 150 bottles/min (Based on 60-count) |
| Tablet Throughput | Up to 10,000+ pcs/min (Product dependent) |
| Counting Accuracy | ≥ 99.9% (Industry Best) |
| Tablet Size Range | Φ3 mm – 25 mm |
| Control System | Pro-face PLC & 10-inch Color Touchscreen |
| Construction Material | SS 316L (Contact) / SS 304 (Frame) |
| Compliance | GMP |
Why Choose AIPAK？
Compliance You Can Document
Every AIPAK machine is built to EU GMP design requirements with a Declaration of Conformity. Product-contact parts are 316L stainless steel. We support FAT, SAT, and a full documentation package for your qualification.
Decades of Engineering Expertise
Over 20 years building capsule, tablet, and powder handling equipment. We start from your dosage form, powder flow behaviour, and target output — then specify the machine, tooling, and change parts to match. You get a solution, not a catalogue pick.
Support That Keeps the Line Running
Downtime costs more than the machine. Our engineers run remote diagnostics by video call across North American time zones, and travel on site for installation, commissioning, and operator training when your line requires it.
Factory-Direct, Not a Trading Company
You buy from the plant that builds the machine. That means direct pricing with no middleman markup, direct access to our engineering team for custom modifications, and one accountable party for warranty and spare parts.
Ideal Applications & Industries
APC-24 Automatic Electronic Counting Machine FAQ
This is the core advantage of our One-to-One Precision Logic. In 24-channel mode, we don’t rely on a single central CPU to process everything. Instead, each channel has a dedicated microprocessor that manages its own sensor array. This distributed computing ensures that even at a combined rate of 150+ counts per second, every pulse is captured, verified, and logged without millisecond delays.
Actually, the APC-24 handles dust better than smaller machines at high speeds. Because we distribute the product flow across 24 channels, the vibration intensity on each individual track is lower. This results in less friction and less dust per channel. Combined with our Dual-Turbo Dust Extraction ports and enclosed design, the sensors remain clear for significantly longer production cycles.
At ultra-high speeds, tablets tend to “jump” or overlap. Our 3-stage system uses independent electromagnetic control for the hopper, the separating tracks, and the counting edge. This allows us to create an incredibly thin, perfectly singulated “curtain” of products. By the time the tablets reach the 24 sensors, they are perfectly spaced, which is the secret to our ≥99.9% counting accuracy.
Yes. Powered by the Pro-face™ Smart Hub, the APC-24 is fully IoT-ready. You can monitor OEE (Overall Equipment Effectiveness) in real-time, receive maintenance alerts on mobile devices, and even allow our senior engineers to perform remote diagnostics via a secure VPN connection to ensure your high-speed line never stops.
It provides multi-level password protection, a complete electronic audit trail (recording every setting change), and the ability to export tamper-proof production reports. This level of data transparency is essential for passing international regulatory inspections.
The APC-24 comes with our Elite Service Package. This includes on-site FAT (Factory Acceptance Testing), comprehensive staff training, and a 9am to 11pm Eastern, Monday to Friday priority technical support line. We understand that for a machine of this capacity, every minute of downtime is significant, and we provide the parts and expertise to ensure continuous 9am to 11pm Eastern, Monday to Friday operation.
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Ensure ≥99.9% Accuracy in Every Bottle
Contact Our Engineers for a Customized Counting & Bottling Solution.
Ready to eliminate counting errors and boost your production efficiency? Whether you need a standalone APC-24 or a fully integrated automated bottling line, our technical experts are ready to provide a tailored configuration that fits your specific product and container requirements.
