High-Speed Stick Pack Machines: Engineered for Precision, Sealed for Integrity
Maximize your production throughput with AIPAK’s cGMP-compliant stick pack solutions. From pharmaceutical powders to liquid nutritional supplements, we deliver precision dosing, hermetic sealing, and reliable OEE for your packaging lines
Why Choose Our Stick Pack Machine?
Our machines are built to solve the common bottlenecks of high-speed packaging through robust engineering:
Film Unwinding Motor
Ensures constant, tension-free film feeding, preventing snapping and elongation even at peak speeds.
Auto Film-Aligning Motor
Provides real-time, precise web tracking to maintain perfect print registration and logo alignment.
Forming & Filling
Precision servo-driven stations deliver strict weight uniformity, eliminating bridging and dosing errors.
Anti-static System (Powder)
Our integrated anti-static technology clears the sealing zone, ensuring horizontal jaws create a 100% leak-free, contaminant-free seal.
Two Passes of Cooling
Rapid dual-stage cooling locks the seal instantly, preventing thermal deformation and wrinkling for a premium aesthetic finish.
Servo-Controlled Cutting
Ensures fray-free separation with precision-engineered easy-tear notching, transforming the final cut into a seamless, brand-enhancing consumer experience.
Versatile Industry Applications
AIPAK stick pack systems are engineered to adapt to the specific hygiene and rheological demands of your industry:
Our Stick Pack Machine Series
Our comprehensive product line expands across distinct capacity tiers to match your specific manufacturing footprint:
Talk to our engineering team to find the perfect dosing and sealing solution for your facility.
Documentation & Selection Support
Verify our quality standards and simplify your procurement process with our official documentation
Stick Pack Series Catalog
Compliance & Safety Certifications
Patents & Validation Protocols
Stick Pack Machine Frequently Asked Technical Questions
Static buildup is a primary cause of sealing failures. We integrate a dual-stage anti-static bar system directly above the forming zone. This neutralizes electrical charges on the film surface before the powder is dosed, ensuring the sealing area remains clean and achieving a 100% hermetic seal.
Our systems feature a modular design. You can switch between powder, granule, and liquid filling heads. However, to maintain cGMP-compliant cleaning protocols and minimize cross-contamination risks, we recommend dedicated configurations if your production volume allows.
Single-pass cooling often allows the seal to deform or wrinkle as the film relaxes under high-speed tension. Our dual-pass system instantly “locks” the seal at a precise temperature, preventing thermal distortion and ensuring the final stick pack has a flat, professional-grade finish.
Accuracy is maintained through independent servo-driven filling stations. For powders, we use high-precision augers with feedback from downstream check-weighers to auto-adjust dosage; for liquids, our ceramic pumps maintain a displacement accuracy of ±1-2%, even for low-viscosity formulations.
We provide comprehensive documentation packages, including IQ (Installation Qualification), OQ (Operational Qualification), and PQ (Performance Qualification) protocols. Our machines also feature data integrity controls aligned with FDA 21 CFR Part 11 requirements for electronic records.
Our “Quick-Change” modular forming tubes require no hand tools. The machine HMI automatically recognizes the new sachet size via pre-programmed memory slots, resetting the film registration and cutting parameters in under 15 minutes, which significantly boosts your line’s OEE.
