WZH-600 High-Speed Intelligent Continuous Cartoning Machine
The Ultimate Dynamic Performance for Super-Scale Pharmaceutical Production
The AIPAK WZH-600 is our ultimate high-capacity automatic continuous cartoning machine. Designed for global pharmaceutical giants and high-volume packaging hubs, this system synchronizes multi-axis electronic servo networks with advanced high-vacuum pneumatics to sustain an unprecedented, stable production speed of up to 600 cartons per minute. Fully compliant with international GMP and FDA validation standards.
Encasing Speed: 100 – 600 cartons/min (Ultimate flagship continuous-motion output).
Folding Range: 1 – 4 folds (Hyper-speed synchronized leaflet feeding matrix).
Carton Material: 250 – 350 g/m² (Optimized for premium, structural high-density paperboard).
Drive System: Advanced Full Multi-Axis Servo Synchronous Closed-Loop Architecture.
Dynamic 600 BPM Mastery
Utilizes a fluid, continuous rotary movement that entirely eliminates mechanical start-stop inertia, enabling vibration-free and quiet operation at extreme velocities.
Multi-Station High-Vacuum Opening
Equipped with a specialized heavy-duty rotary star-wheel suction system that pre-breaks and shapes cartons flawlessly while in rapid motion, overcoming aerodynamic resistance.
Synchronous Parallel Tracking Pushers
The posterior servo-driven pushers guide products and folded leaflets into cartons concurrently during parallel continuous motion, preventing high-speed impacts or structural damage.
Intelligent Material Guard System
High-sensitivity optical sensor networks enforce a strict “No Product-No Carton” and “No Leaflet-No Carton” defense loop, reducing operational waste to near zero.
Total Balcony Structural Isolation
Features a premium balcony architecture that completely isolates the clean front processing area from the rear mechanical drive mechanics, ensuring immediate batch clearance for strict GMP audits.
High-Rigidity Massive Chassis: Built on an ultra-heavy-duty industrial frame designed to absorb extreme mechanical inertia and guarantee micron-level precision during 24/7 continuous operations.
High-Speed Electronic Leaflet Integration: Automatically suctions, folds, and feeds standard pharmaceutical documentation in perfect timing alignment with the 600 bpm product flow.
Millisecond Overload Isolation: Advanced torque-limit sensors monitor the pusher arms and main chains, cutting power within milliseconds if abnormal resistance is met to protect your capital tooling investment.
Industry 4.0 Smart HMI Interface: Features live OEE analytics tracking, finished product logging, precise trouble-alert localization, and automated alarms for minimal operational downtime.
Tool-Less Format Adjustments: Equipped with digital position scales and quick-release levers, allowing facility operators to execute 3D size changeovers efficiently.
| Feature | Specification |
| Model | WZH-600 (Ultra High-Speed King) |
| Encasing Speed | 100 – 600 cartons/min |
| Carton Size Range (L x W x H) | 70-150 x 35-75 x 14-45 mm |
| Leaflet Material Quality | 60 – 70 g/m² |
| Unfolded Leaflet Size (L x W) | 80-220 x 90-160 mm |
| Working Air Pressure | 0.6 – 0.8 Mpa |
| Air Consumption | 220 – 320 L/min |
| Power Supply | 380V 50Hz |
| Main Motor Power | 11.0 kW |
| Machine Weight | Approx. 3800 kg |
Model comparison
Model | Speed | What it packs | Carton L×W×H (mm) | Leaflet unfolded | Power |
WZH-120-III | 30–120 | Blister packs | 70-180 × 35-85 × 14-50 | 80-250 × 90-180 | 220V, 1.5 kW |
WZH-120P | 30–120 | Bottles, with infeed unscrambling | 70-180 × 35-85 × 14-50 | 80-250 × 90-180 | 220V, 1.5 kW |
WZH-120D | 30–120 | Sachets and pouches, 1–12 per carton | 70-180 × 35-85 × 14-50 | 80-250 × 90-180 | 380V, 4 kW |
WZH-180 | 180 | Blisters, tubes, trays, bottles, sachets | 70-165 × 35-85 × 14-50 | 80-300 × 90-180 | 380V, 4.5 kW |
WZH-260 | 260 | Blisters, tubes, trays, sachets | 70-180 × 35-80 × 14-50 | 80-300 × 90-180 | 380V, 5 kW |
WZH-260P | 260 | Bottles, with infeed unscrambling | 70-180 × 35-80 × 14-50 | 80-300 × 90-180 | 380V, 5 kW |
WZH-320 | 320 | Blisters, bottles, tubes, sachets | 70-180 × 35-80 × 14-50 | 80-300 × 90-180 | 380V, 5.8 kW |
WZH-450 | 450 | Blisters, tubes, trays, sachets | 70-180 × 35-80 × 14-50 | 80-300 × 90-180 | 380V, 5 kW |
WZH-600 | 600 | Blisters, bottles, sachets · full servo | 70-180 × 35-80 × 14-50 | 80-300 × 90-180 | 380V, 15 kW |
Two things decide the model, and speed is only the second one.
What you pack comes first. Blisters, bottles and sachets each need a different feeder at the infeed. In the 120 series that is three separate machines. Above 120 the machines are more general, except the 260P, which is built for bottles.
Carton size is almost the same across the range. Every model takes a carton 70 to 180 mm long. Only the width narrows slightly above 180 cartons a minute, from 85 to 80 mm. So you do not lose carton flexibility by buying speed.
Industry Applications
The WZH-600 is the ultimate industrial solution for factories where maximum output volumes are critical:
Changeover
Throughput sells machines. Changeover decides what you actually produce in a week.
What changed | What you adjust | Roughly |
Same carton, new batch | Recipe on the screen | 15-30minutes |
Carton length or width | Handwheels only — no parts to change | 15-30minutes |
Carton or product height | The pusher head and pusher block must be swapped | 15-30minutes |
Product format changes | The feeder at the infeed | 15-30minutes |
Closing style (tuck-in → glue) | Not a changeover. That is a rebuild | — |
Length and width are a handwheel. Height means changing the pusher. A different product means a different feeder. A different closing style means a different machine.
What to check before you buy
The five questions any supplier should ask you
What goes in the carton and how many. Carton dimensions and closing style. Leaflet format and whether it arrives folded. What feeds the machine upstream. Target speed. If a supplier quotes you without these, the machine that arrives will not fit the line it was bought for.
Carton sizing — where most projects go wrong
Manually packed cartons are usually a snug fit around the product. An automated pusher needs clearance. Send us both your product and carton dimensions. We will tell you before you order whether your existing carton runs, or needs modifying — rather than after it has been printed in quantity.
The documentation
Operating and maintenance manuals in English, electrical schematics, a spare parts list with part numbers and prices, and a signed FAT report before the machine ships. Ask any supplier to show you a sample manual page before you order.
Why buy from us
One point of contact — You deal with us for the machine, the installation and the service call. Custom feeders, closing configurations and layout changes go through the engineers who build it.
Installation and training — We install it, commission it, and teach your operators.
Spare parts — Wear parts listed and priced in your quote before you sign.
Lead time — About 1-3 months. European suppliers quote 18 to 24.
WZH-600 Cartoning Machine FAQ
At 600 bpm, standard linear suction mechanisms fail completely due to vacuum lag and air friction. The WZH-600 utilizes a multi-station rotary star-wheel outward opening architecture paired with an active twice-pre-forming mechanism. It mechanically forces the box scores open into a perfect square while rotating continuously, achieving 100% opening reliability.
No. The high-speed folder is electronically geared via a multi-axis servo directly to the main drive. Using active mechanical holding-finger matrices, the leaflet is securely clamped and glided into the moving carton alongside the product concurrently during parallel motion, ensuring zero displacement or tearing.
Yes. The intelligence of the system allows operators to configure multi-count blister stacking parameters randomly on the touch screen. The dedicated servo-driven magazine layers and inserts multi-blister packs smoothly into the carton chain without reducing line velocity.
Security is managed via automated mechanical and electronic overload protection shutdown loops. If abnormal torque or unexpected resistance is detected anywhere in the drive network, power is severed within milliseconds, an alarm sounds, and the exact fault location is highlighted on the HMI for immediate intervention.
Absolutely. The integrated PLC system natively supports advanced data communication protocols for MES (Manufacturing Execution Systems) and SCADA architectures. It logs batch data, rejection metrics, and real-time downtime diagnostics, providing the data depth required to pass strict global traceability, data integrity, and global GMP management audits.
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Send us your carton and your product.
Carton dimensions and product dimensions together decide the machine. Send both and we will come back with a configuration, a layout drawing and a price. If a cartoner is not what you need yet, we will tell you that instead.
- Reply within one business day
- Free layout drawing with every quote
- Your carton and product specs stay with us
