APKRL-200C Automatic Rotary Vacuum Premade Pouch Filling & Sealing Machine
A high-flexibility rotary workstation featuring a dual-turntable layout and continuous vacuum deaeration technology, engineered for rapid changeovers and pristine shelf-ready pouch presentation
The APKRL-200C is a high-flexibility, production-optimized rotary vacuum packaging system designed for manufacturers who demand both operational versatility and deep oxygen-barrier performance. This workstation streamlines the entire packaging workflow—bag extraction, batch coding, precision payload dosing, multi-stage vacuum deaeration, and high-pressure hermetic sealing—into a seamless, continuous-motion dual-turntable architecture.
8-Station Filling Carousel: Atmospheric turntable managing continuous bag extraction, batch coding, and mechanical claw-inflation.
Continuous Vacuum Cart: Inline rotary vacuum wheel enclosing individual pouches within high-vacuum independent cells.
Independent Pouch Stacker: Heavy-capacity horizontal magazine with isolated mechanical extraction to prevent pouch jams.
Clean-Drop Filling Manifold: Optimized pneumatic nozzles that dock with fillers to ensure zero product splash on bag rims.
Synchronized Dual-Turntable Continuity
Features a synchronized dual-core layout that segregates active filling from deep-vacuum sealing, effectively eliminating the risk of liquid or powder contamination in the vacuum track.
High-Efficiency Vacuum Deaeration
Equipped with inline continuous rotary vacuum chambers that actively pull residual oxygen down to microbar metrics, maximizing shelf-life for oxygen-sensitive assets.
High-Pressure Impulse Sealing
Utilizes heavy-duty thermal jaws inside each vacuum cell to deliver deep-fusion compression, creating a molecular bond that eliminates micro-gaps and wrinkles on thick film laminates.
Active Mechanical Claw Inflation
Synchronized mechanical claws and air-suction nozzles guarantee wide-mouth pouch inflation, ensuring accurate product drop and clean sealing surfaces.
Rapid-Changeover Gantry
Designed with an open-access overhead structural deck, allowing operators to dock different dosing tools (augers, scales, or pumps) in minutes.
Dual-Turntable Isolation: Physically separates material dosing from deep-vacuum chamber indexing.
Microbar Deaeration Array: High-efficiency multi-chamber wheel ensuring residual oxygen is kept at or below 1%.
Impulse Thermal Jaws: High-pressure internal sealing components engineered to prevent structural air-seepage.
PLC Fiber-Optic Safety: Advanced sensor loop that automatically halts dosing if a bag loading error is detected.
Washdown-Ready Metallurgy: SUS304/SUS316L stainless steel frame design for rapid, GMP-compliant sanitation.
| Specification Parameter | APKRL-200C Technical Metrics |
| Model Designation | APKRL-200C (High-Flexibility Vacuum Workstation) |
| Supported Pouch Width Bounds | 100 mm–200 mm (Centralized mechanical adjustment) |
| Supported Pouch Length Bounds | 120 mm–300 mm (Adaptive tracking) |
| Maximum Operational Dosing Volume | Up to 800 ml (Subject to formula density) |
| Stable Continuous Production Speed | 40–60 pouches/minute (Determined by vacuum time) |
| Residual Oxygen Target Ratio | ≤ 1% (Inline deep microbar evacuation) |
| Total Mechanical Power Consumption | 5.5 kW (High-efficiency power-loop) |
| Pneumatic Air Consumption Volume | 450 NL/minute (Stable pneumatic loop) |
| Net Equipment Dead Weight | 1900 KG (Reinforced vibration-isolation base) |
| Machine Outline Footprint (L × W × H) | 2600 × 1700 × 1500 mm |
| Supported Bag Packaging Formats | Pre-Made Flat Pouches, 3/4 Side Seal, Stand-Up Doypacks |
Why Choose AIPAK？
Beyond the Machine: Why Leading Pharma Labs Partner with AIPAK
Global Compliance Excellence Every AIPAK machine is engineered to meet and exceed international standards, including US FDA, EU GMP, and CE certifications. We provide full FAT (Factory Acceptance Testing) and comprehensive IQ/OQ documentation support to ensure your seamless integration.
Decades of Engineering Expertise With over 15 years of specialization in pharmaceutical packaging and processing, we don’t just sell machines; we provide optimized production solutions tailored to your specific dosage forms and material characteristics.
U.S.Focused Technical Support We understand the urgency of production uptime. AIPAK provides 24/7 remote technical assistance and localized support strategies for the North American market, ensuring expert help is always a video call away.
Factory-Direct Value By working directly with AIPAK, you benefit from factory-direct pricing without middleman markups, coupled with the ability to request custom modifications to suit your unique facility requirements.
Production Applications
Advanced Technical FAQ APKRL-200C Premade Pouch Filling Machine
The system is built for rapid-response flexibility. We employ tool-less, centralized adjustment scales for both the pouch grippers and the filling gantry. Because the filling gantry is completely separate from the vacuum wheel, changeovers for dosing tools (e.g., swapping a scale for a pump) do not require opening the vacuum chambers, drastically reducing downtime.
We use an impulse heating system linked to a precision toggle mechanism. Unlike traditional rotary sealing, our jaws clamp the pouch under maximum vacuum pressure. This ensures that even the thickest foil laminates are fused completely, leaving no air channels in the seam.
In single-turntable machines, vacuum ports are often exposed to falling product. In the APKRL-200C, the vacuum ports are located on a physically separate wheel (Turntable 2). The pouch is only transferred after it is successfully filled and sealed at the mouth in Turntable 1, ensuring the vacuum environment remains 100% clean.
Yes. The APKRL-200C PLC is fully integrated with data export capabilities, logging cycle-by-cycle vacuum pressure and sealing temperature. This provides the audit trail required for pharma and high-end nutraceutical manufacturers.
We incorporate ionization bars at the magazine entry and use a “peel-off” extraction motion rather than a straight pull. This mechanical design effectively breaks the vacuum static-cling between bags, ensuring only one pouch is fed per cycle.
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Initiate Your Vacuum Packaging Project Appraisal
Submit your pouch specifications. Our engineering team will review your oxygen barrier requirements and provide a turnkey line integration assessment within 24 hours.
