APKRL-GD-ZK130J High-Speed Rotary Food Vacuum Premade Pouch Filling & Sealing Machine
Industrial food-grade rotary vacuum system engineered with a synchronized dual-turntable layout, deep microbar deaeration chambers, and splash-proof SUS316L construction for sanitary high-output gas-barrier packaging.
The APKRL-GD-ZK130J is a food-grade high-speed rotary vacuum premade pouch filling and sealing system for automated bag loading, code printing, precision dosing, deep vacuum degassing, and hermetic sealing in one continuous process. Optimized for global food safety standards and high-speed production, it separates the filling station from the vacuum sealing area to prevent liquid splash-back and seal contamination.
8-Station Rotary Filling Carousel: Main turntable handling continuous bag extraction, date coding, mechanical claw-inflation, and anti-spill food dosing.
Continuous Vacuum Chamber Cart: External rotary wheel enclosing individual pouches inside high-vacuum cells for deep deaeration.
Independent Pouch Stacker: Heavy-capacity loading magazine matching independent mechanical extraction units to guarantee jam-free pouch feeding.
Physical Separation of Filling and Vacuum Zones
Utilizes a highly advanced synchronized dual-turntable layout that keeps active dosing away from the vacuum sealing chambers. This layout prevents food liquids, dust, or sauces from being sucked into the vacuum lines, dramatically reducing machine downtime and line cleanups.
Deep-Vacuum Multibar Shelf Extension
Equipped with heavy-duty multi-stage continuous rotary vacuum chambers that actively pull ambient air down to deep microbar metrics. It systematically keeps residual oxygen ratios at or below 1%, halting microbial growth and keeping food fresh, vibrant, and flavor-locked without chemical preservatives.
Anti-Leak Horizontal Impression Sealing Jaws
Incorporates independent impulse heating elements driven by high-pressure mechanical linkages inside each isolated vacuum cell. This generates heavy seal compression that completely flattens thick multi-layer barrier laminates or retort foils, eliminating cold joints and micro-gap weeping.
Sanitary Washdown Stainless Steel Metallurgy
The outer frame enclosure, main control consoles, and core functional paths are fabricated from washdown-compatible SUS304 and mirror-polished SUS316L stainless steel. The entire layout features smooth radius curves to prevent residue accumulation and meet strict cGMP/FDA hygiene standards.
Active Mechanical Pouch Opening Claw Array
Features a high-capacity horizontal pouch magazine combined with an active claw-splitting pre-out extraction unit. It forces complete, wide-mouth inflation of both the pouch neck and bottom gusset before any formulation drops, guaranteeing zero edge wrinkles or outer-surface contamination.
Dual-Core Isolation Track: Synchronized twin turntables separating atmospheric material filling from high-vacuum hermetic sealing.
Deep Air Evacuation: Inline multi-chamber configuration capable of drawing extreme microbar vacuum pressure down to ≤ 1% residual oxygen.
Anti-Spill Dosing Control: Intelligent PLC drop profiles synchronized with liquid fillers to prevent splash contamination along the bag rim.
Heavy Impulse Sealing Jaws: High-pressure hot-welding bars operating inside the vacuum cell to ensure complete structural air-tightness.
Washdown-Safe Frame: Open-access SUS304/SUS316L metallurgy designed to simplify daily washdowns and sanitation cycles.
| Specification Parameter | APKRL-GD-ZK130J Technical Metrics |
| Model Designation | APKRL-GD-ZK130J (High-Speed Rotary Food Vacuum Platform) |
| Supported Pouch Width Bounds | 70 mm–130 mm (Quick-adjust via centralized mechanical scales) |
| Supported Pouch Length Bounds | 110 mm–210 mm (Dynamic tracking for multi-size flat bags/Doypacks) |
| Maximum Operational Dosing Volume | Up to 300 ml (Optimized for commercial retail food portions) |
| Stable Continuous Production Speed | 40–60 pouches/minute (Subject to required vacuum deaeration microbar time) |
| Residual Oxygen Target Ratio | ≤ 1% (Achieved via inline deep microbar continuous evacuation tracking) |
| Total Mechanical Power Consumption | 5.5 kW (High-efficiency power-loop management array) |
| Pneumatic Air Consumption Volume | 450 NL/minute (Stable pneumatic loop handling dual-rotary index strokes) |
| Net Equipment Dead Weight | 1800 KG (Solid vibration-isolation reinforced stainless steel sub-base) |
| Machine Outline Footprint (L × W × H) | 2400 × 1650 × 1500 mm (Saves space compared to lengthy linear lanes) |
| Machine Metallurgy Grade | Main Enclosure: SUS304 Stainless Steel | Product Contact: SUS316L |
| Supported Bag Packaging Formats | Pre-Made Flat Pouches, 3/4 Side Seal Bags, Standard Doypacks (Stand-Up) |
Why Choose AIPAK？
Beyond the Machine: Why Leading Pharma Labs Partner with AIPAK
Global Compliance Excellence Every AIPAK machine is engineered to meet and exceed international standards, including US FDA, EU GMP, and CE certifications. We provide full FAT (Factory Acceptance Testing) and comprehensive IQ/OQ documentation support to ensure your seamless integration.
Decades of Engineering Expertise With over 15 years of specialization in pharmaceutical packaging and processing, we don’t just sell machines; we provide optimized production solutions tailored to your specific dosage forms and material characteristics.
U.S.Focused Technical Support We understand the urgency of production uptime. AIPAK provides 24/7 remote technical assistance and localized support strategies for the North American market, ensuring expert help is always a video call away.
Factory-Direct Value By working directly with AIPAK, you benefit from factory-direct pricing without middleman markups, coupled with the ability to request custom modifications to suit your unique facility requirements.
Production Applications
Designed with advanced sanitation metrics and aggressive air evacuation, the APKRL-GD-ZK130J ensures clean preservation across premium food packaging arrays:
Product Technical FAQ for APKRL-GD-ZK130J Premade Pouch Filling Machine
Traditional vacuum sealers execute all steps sequentially within a single chamber box, making them slow and prone to filling spills. The APKRL-GD-ZK130J splits this process across two parallel rotary turntables. Pouch loading, coding, and filling occur under atmospheric conditions on Turntable 1, while a mechanical arm transfers the bag to Turntable 2 for inline vacuum draw and sealing. This layout eliminates downtime and achieves continuous outputs up to 60 PPM.
The machine features a dual active opening claw array that fully inflates the pouch body before dosing, combined with a synchronized pneumatic cut-off nozzle. Because material drops cleanly at Station 1 before the pouch enters the vacuum chambers, liquids do not travel up the pouch neck, ensuring flat, leak-free aesthetic seams.
Yes, absolutely. The APKRL-GD-ZK130J is purpose-built for harsh food environments. It features an open-access frame crafted entirely from washdown-safe SUS304 stainless steel, with all product contact paths upgraded to mirror-polished SUS316L stainless steel. This configuration resists pitting and corrosion from acidic brines, salts, and harsh cleaning chemicals.
The isolated horizontal pouch stacker is designed to extract a wide range of pre-fabricated laminates, including multi-layer PET/PE, retort aluminum foils, and eco-friendly recyclable plastics. Its independent extraction mechanism pulls bags consistently without double-feeding, even when running high-gloss or thin-gauge materials.
The line is monitored via a centralized PLC fiber-optic detection loop. If a missing or unopened bag is flagged during the initial rotation, the sensor instantly blocks both the downstream dosing fillers and the vacuum chamber transfer arm for that index line. This prevents product waste and keeps the vacuum cell completely clean.
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Lock in Freshness and Accelerate Your Food Vacuum Packaging Throughput
Isolate your filling environment, eliminate liquid capillary leaks, and achieve deep deaeration down to ≤1% residual oxygen on a washdown-safe dual-turntable track running up to 60 PPM. Contact our senior packaging automation engineers to configure your custom food line layout blueprint today.
