APK-180S Doypack Packaging Machine
Versatile Horizontal Automatic System for Pre-made Stand-up Pouches
The APK-180S is a high-performance horizontal packaging solution specifically engineered for stand-up pouch (Doypack) applications. Designed to handle a diverse range of flexible packaging needs, this system combines high-precision pouch manipulation with reliable sealing technology. It is the ideal choice for manufacturers in the food, cosmetic, chemical, and pharmaceutical industries who prioritize operational agility and consistent, high-quality packaging results for pre-made bags.
Optimized Doypack Architecture: Specifically engineered for stand-up pouch stability and aesthetic integrity.
Agile Functional Integration: Supports advanced pouch configurations including hanging holes, special contour shapes, re-closable zippers, and liquid spout insertion.
Precision-Balanced Throughput: Delivers consistent high-speed output, balancing rapid cycle times with the precise mechanical handling required for sensitive formulations.
Precision Pouch-Picking System
Employs a high-stability mechanical arm that accurately extracts pre-made pouches from the stack, ensuring high-speed, continuous feeding with minimal error.
Advanced Dual-Stage Pouch Opening
Features a sophisticated opening mechanism that ensures pouches—including those with complex zipper or spout features—are fully and correctly expanded before filling.
Synchronized Filling Integration
The machine design allows for seamless mechanical docking with diverse dosing systems, ensuring the filling nozzle is precisely positioned to keep the pouch opening clean and secure.
Multi-Station Hermetic Sealing
Equipped with multiple heat-sealing stations that provide extended dwell time, guaranteeing high-strength, leak-proof seals on various laminate structures.
Toolless Format Agility
Designed for rapid specification changes; operators can adjust pouch width and guide rails with minimal tool intervention, drastically reducing downtime between product runs.
Intelligent Zipper & Spout Management
Dedicated mechanical modules ensure reliable zipper opening/closing and precise spout positioning, maintaining the functional integrity of your packaging throughout the entire process.
Customizable Pouch Agility: Specifically designed for Doypack requirements, supporting diverse functional modules including hanging holes, special contour shapes, re-closable zippers, and liquid spout insertion.
High-Stability Mechanical Pouch-Picking: Employs a precision mechanical arm system to ensure accurate, high-speed extraction and placement of pre-made pouches from the stack.
Two-Step Precision Pouch Opening: Features an advanced dual-stage opening mechanism that fully expands pouches—even those with challenging zippers or spouts—for reliable filling without spills.
Multi-Station Hermetic Sealing: Equipped with multi-pair heat-sealing stations that guarantee high-strength, leak-proof integrity for both liquids and solids.
Integrated Servo-Advance Technology: The servo-driven architecture allows for digitized specification adjustments, drastically reducing mechanical wear and optimizing operational uptime.
Hygienic Open-Frame Architecture: Constructed with stainless steel surfaces that align with GMP sanitation standards, making the system easy to clean and maintain for pharmaceutical or high-end cosmetic production.
| Feature | Technical Specification |
| Model | APK-180S (BHD-180S) |
| Pouch Width | 90 – 180 mm |
| Pouch Length | 110 – 250 mm |
| Filling Capacity | Max 1000 ml |
| Packaging Speed | 40 – 60 ppm |
| Power Consumption | 9 kW |
| Dimensions | 6000 × 1100 × 1500 mm |
Why Choose AIPAK？
Global Compliance Excellence Every AIPAK machine is engineered to meet and exceed international standards, including EU GMP. We provide full FAT (Factory Acceptance Testing) and comprehensive documentation support to ensure your seamless integration.
Decades of Engineering Expertise With over 15 years of specialization in pharmaceutical packaging and processing, we don’t just sell machines; we provide optimized production solutions tailored to your specific dosage forms and material characteristics.
U.S.Focused Technical Support We understand the urgency of production uptime. AIPAK provides 9am to 11pm Eastern, Monday to Friday remote technical assistance and localized support strategies for the North American market, ensuring expert help is always a video call away.
Factory-Direct Value By working directly with AIPAK, you benefit from factory-direct pricing without middleman markups, coupled with the ability to request custom modifications to suit your unique facility requirements.
Industry Applications
APK-180S Horizontal Doypack Sealing Machine FAQ
Yes, the APK-180S features excellent compatibility with various filling and feeding systems. It can be integrated with auger fillers, piston pumps, or volumetric cup systems to handle powders, granules, liquids, pastes, and tablets.
Our multi-station sealing design applies controlled, uniform pressure and heat, and the filling stations are precisely synchronized to ensure the pouch opening remains clean before the sealing process begins.
Absolutely. The BHD-180SC model is specifically configured for liquid applications, including dedicated stations for precise spout insertion and hermetic spout sealing.
Thanks to our high-durability mechanical components and servo-driven system, friction is minimized. We recommend a proactive maintenance schedule focusing on regular sensor calibration and mechanical gripper inspection to maintain peak throughput.
Yes, the APK-180S is a versatile horizontal system that can be adjusted to accommodate various pre-made pouch formats, including flat bags and stand-up pouches, depending on the tool configuration.
The machine is designed with an agile, toolless-style adjustment for guide rails and pouch picking. In standard production, your team can complete a full format changeover in approximately 10 minutes.
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Optimize Your Doypack Line with APK-180S
Are you looking to scale your stand-up pouch production with precision? The APK-180S offers the flexibility of quick changeovers and the reliability of multi-station sealing. Contact our engineering department to configure your specific dosing and feeding requirements today.
