APK-220 Automatic Vertical Single Lane Stick Pack Filling & Sealing Machine
High-efficiency vertical form-fill-seal (VFFS) platform featuring servo-driven film tension and PID-controlled precision for pharmaceutical-grade stick packs.
The APK-220 is a dedicated single-lane vertical packaging solution engineered for high-precision, automated stick-pack production. By integrating quantitative dosing, film unwinding, bag forming, hermetic heat sealing, and precision cutting into a compact vertical footprint, the APK-220 delivers consistent, retail-ready stick pouches. It is the industry standard for manufacturers requiring reliable, small-dose packaging for powdered, granular, or liquid nutraceutical and chemical products.
Modular Dosing Dock: Universal overhead gantry designed for rapid integration with auger fillers, volumetric cup fillers, or piston pumps.
Fin-Seal Sealing Jaws: Precision-engineered sealing jaws produce clean, uniform back-seals (fin-seals) with optimal pressure.
Auto-Film Alignment: Integrated auto-correct system compensates for film drift in real-time, preventing misalignment during high-speed runs.
Servo-Driven Film Tension
The film pulling system is driven by high-performance servo motors, ensuring ultra-stable motion and minimal deviation in bag length.
Intelligent Tracking Matrix
Equipped with high-sensitivity electric eye sensors that automatically track and align printing cursors, ensuring ≥99.9% accurate logo and pattern placement on every stick pack.
PID Thermal Integrity
Features imported PID digital temperature control systems that maintain sealing temperature fluctuations within a strict ±2℃ range, ensuring hermetic seal strength.
Automated Diagnostics
The PLC control system includes an intuitive HMI for production monitoring, real-time fault diagnosis, and automatic shutdown protocols to prevent waste.
Servo-Pouch-Pulling System: Utilizing high-torque servo motors for film traction, ensuring consistent pouch length, minimal deviation, and the capacity to handle heavy-duty production cycles with ease.
Auto-Film-Aligning Mechanism: An integrated sensor-driven correction system that automatically adjusts film positioning during operation, effectively eliminating edge misalignment and sealing irregularities.
High-Sensitivity Cursor Tracking: Advanced electric eye system provides real-time cursor positioning, guaranteeing that every logo or pattern is perfectly registered on the stick pack.
PID-Controlled Thermal Array: Equipped with imported PID digital temperature displays to maintain sealing heat within a precise ±2℃ tolerance, preventing cold joints or burn-through.
Modular Dosing Gantry: A highly compatible overhead design that allows for rapid integration with various dosing manifolds—including Auger screws for powders, volumetric cups for granules, or piston pumps for liquids and pastes.
PLC-Integrated Diagnostic Suite: A centralized control hub offering an intuitive HMI for parameter configuration, production counting, real-time fault reporting, and self-diagnosis for rapid maintenance.
| Specification Parameter | APK-220 Technical Metrics |
| Model Designation | APK-220 (Single Lane) |
| Sealing Format | Fin Seal or Envelope Seal |
| Pouch Type | Stick Pack |
| Dosing Compatibility | Auger, Volumetric Cup, or Piston Pump |
| Control System | PLC with Touch Screen HMI |
| Temperature Deviation | ±2°C (PID Controlled) |
Why Choose AIPAK？
Global Compliance Excellence Every AIPAK machine is engineered to meet and exceed international standards, including EU GMP. We provide full FAT (Factory Acceptance Testing) and comprehensive documentation support to ensure your seamless integration.
Decades of Engineering Expertise With over 15 years of specialization in pharmaceutical packaging and processing, we don’t just sell machines; we provide optimized production solutions tailored to your specific dosage forms and material characteristics.
U.S.Focused Technical Support We understand the urgency of production uptime. AIPAK provides 9am to 11pm Eastern, Monday to Friday remote technical assistance and localized support strategies for the North American market, ensuring expert help is always a video call away.
Factory-Direct Value By working directly with AIPAK, you benefit from factory-direct pricing without middleman markups, coupled with the ability to request custom modifications to suit your unique facility requirements.
Industry Applications
APK-220 Automatic Vertical Single Lane Stick Pack Filling & Sealing Machine Advanced Technical FAQ
Unlike mechanical drives, our servo-motor system offers superior torque and precision control. It enables digital specification changeovers, reduces mechanical wear, and ensures bag length deviation is minimized during high-load operation, significantly extending the machine’s service life.
Yes, the system features a highly compatible modular dosing gantry. The main packaging unit can be integrated with various filling systems, such as auger fillers for powders, volumetric cup fillers for granules, or piston pumps for liquids and viscous pastes, allowing you to adapt the machine to different product types.
The machine is equipped with an integrated auto-film-aligning system and high-sensitivity electric eye sensors. These systems continuously track the film position and automatically correct any deviations during operation, ensuring that the sealing process remains perfectly aligned to prevent edge misalignment.
We utilize imported PID digital temperature control systems that keep sealing temperature fluctuations within a ±2℃ range. Combined with a precision-engineered sealing jaw mechanism, this ensures consistent, high-strength seals that prevent micro-leaks and structural failures.
Absolutely. It is designed for high-degree automation, featuring a PLC control system with an HMI touch screen. It supports fault self-reporting, self-stopping, and self-diagnosis, making it easy to integrate into larger production flows alongside automatic weighing and conveying equipment.
The design prioritizes ease of maintenance with simple adjustment mechanisms. The servo-driven system reduces friction and the need for frequent manual intervention, while the intuitive HMI provides real-time data to help operators perform proactive maintenance and rapid troubleshooting.
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Upgrade Your Production Line to High-Speed Stick Packaging Today
Cooperate with our technical automation desk to configure your high-efficiency stick pack filling line. Submit your product type (powder/granule/liquid), target stick dimensions, and required output capacity today. Our engineering department will configure custom filling nozzles, precision heat-sealing jaws, and multi-lane cutting systems tailored exactly to your specific material traits. Every stick packaging platform supports full multi-material universality, running flawlessly with various laminate films across varied thicknesses with zero jamming. We provide an integrated validation binder, including detailed material metallurgy certifications for thermal components and full compliance protocols to ensure smooth factory audits and GMP approvals.
