APKRL-GD-ZK130 Automatic Rotary Vacuum Premade Pouch Filling & Sealing Machine
Industrial rotary packaging platform integrating an 8-station rotary bag loader with independent vacuum chambers to deliver precise oxygen-free deaeration without formulation leak vectors
The APKRL-GD-ZK130 stands as a professional-grade rotary vacuum premade pouch filling and sealing workstation engineered to automate high-accuracy bagging, precision dosing, thorough vacuum deaeration, and flawless thermal sealing in one synchronized process. Purpose-built for nutraceutical, pharmaceutical, and high-quality food plants that handle oxygen-sensitive formulations, this system physically isolates the filling zone from the vacuum environment, delivering elite air-evacuation profiles while ensuring operational stability.
8-Station Rotary Carousel: Main atmospheric turntable handling continuous bag loading, coding, claw-inflation, and dosing.
Continuous Vacuum Cart: External rotary wheel enclosing individual pouches inside high-vacuum cells for efficient deaeration.
Independent Pouch Stacker: Expanded loading magazine configured to deliver consistent horizontal bag extraction without line jamming.
Synchronized Dual-Turntable Continuity
Features a synchronized dual-core rotary layout that isolates atmospheric filling from vacuum sealing. This mechanical configuration allows concurrent bag loading, dosing, and chamber deaeration, maximizing machine throughput.
High-Vacuum Deaeration Array
Equipped with an inline continuous rotary vacuum chamber cart connected to heavy-duty industrial vacuum pumps. It actively evacuates residual oxygen within fractional-second indexing loops, extending product shelf life and preventing oxidation.
High-Pressure Hermetic Sealing Jaws
Incorporates a specialized impulse sealing assembly inside each vacuum cell. By utilizing synchronized mechanical linkages, it delivers tight seal compression that thoroughly fuses multi-layer plastic laminates, eliminating wrinkles and cold-joint leaks.
Active Mechanical Pouch Extraction
Engineered with a high-capacity horizontal pouch magazine matching a dual-suction independent picking unit. This structural approach guarantees continuous, jam-free pouch extraction and prevents double-bag pulling errors.
Universal Filler Gantry
Designed with an open structural mounting gantry that accepts diverse modular dosing devices. It seamlessly connects with servo motor augers for powder, multi-head linear combination weighers for solids, or active piston pumps for heavy pastes.
Rotary Fill-Vacuum Isolation: Synchronized twin turntables separating atmospheric material filling from high-vacuum hermetic sealing.
Deep Air Evacuation: High-efficiency inline multi-chamber wheels capable of drawing consistent vacuum pressure profiles.
High-Pressure Thermal Jaws: Heavy-duty impulse sealing bars operating inside the vacuum cell to prevent structural micro-gap leaks.
Active Claw Inflation: Synchronized mechanical claw splitting paired with pneumatic nozzles ensuring 100% wide-mouth bag feeding.
Centralized PLC Safety: Fiber-optic tracking loop that automatically blocks dosing if a bag fails to load or open perfectly.
| Specification Parameter | APKRL-GD-ZK130 Technical Metrics |
| Model Designation | APKRL-GD-ZK130 (Rotary Vacuum Premade Platform) |
| Supported Pouch Width Bounds | 70 mm–130 mm (Adjustable via mechanical scales) |
| Supported Pouch Length Bounds | 110 mm–210 mm (Dynamic tracking for multi-size bags) |
| Maximum Operational Dosing Volume | Up to 300 ml (Subject to formula density) |
| Stable Continuous Production Speed | 40–60 pouches/minute (Determined by vacuum time) |
| Total Mechanical Power Consumption | 5.5 kW (Excluding auxiliary vacuum pumps) |
| Pneumatic Air Consumption Volume | 450 NL/minute (Stable pneumatic loop) |
| Net Equipment Dead Weight | 1800 KG (Reinforced stainless steel sub-base) |
| Machine Outline Footprint (L × W × H) | 2400 × 1650 × 1500 mm |
| Supported Bag Packaging Formats | Pre-Made Flat Pouches, 3/4 Side Seal, Stand-Up Doypacks |
Why Choose AIPAK？
Beyond the Machine: Why Leading Pharma Labs Partner with AIPAK
Global Compliance Excellence Every AIPAK machine is engineered to meet and exceed international standards, including US FDA, EU GMP, and CE certifications. We provide full FAT (Factory Acceptance Testing) and comprehensive IQ/OQ documentation support to ensure your seamless integration.
Decades of Engineering Expertise With over 15 years of specialization in pharmaceutical packaging and processing, we don’t just sell machines; we provide optimized production solutions tailored to your specific dosage forms and material characteristics.
U.S.Focused Technical Support We understand the urgency of production uptime. AIPAK provides 24/7 remote technical assistance and localized support strategies for the North American market, ensuring expert help is always a video call away.
Factory-Direct Value By working directly with AIPAK, you benefit from factory-direct pricing without middleman markups, coupled with the ability to request custom modifications to suit your unique facility requirements.
Production Applications
Thanks to its rotary carousel structure and vacuum integration, the APKRL-GD-ZK130 provides consistent oxidation protection across diverse sectors:
Product Technical FAQ for APKRL-GD-ZK130 Premade Pouch Filling Machine
By separating atmospheric filling (Turntable 1) from vacuum sealing (Turntable 2), the system avoids the delays of sequential vacuum chamber cycles, allowing continuous output up to 60 PPM.
Each vacuum cell utilizes independent impulse sealing bars with high-pressure toggle linkages that weld the pouch mouth under compression, ensuring total hermeticity.
Yes, the open-access gantry docks with dust-extraction auger fillers, and since dosing occurs at atmospheric pressure before vacuum sealing, dust is contained outside the vacuum track.
A fiber-optic PLC loop detects bag presence at every index; if an open bag fails to arrive, the dosing filler for that station is locked automatically.
Yes, the PID temperature controllers and mechanical grippers are fully adjustable for diverse laminates, including PET, PE, and aluminum barrier foils.
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Optimize Your Oxygen-Free Packaging Throughput
Secure ≤1% residual oxygen levels and high-velocity sealing on a continuous dual-turntable track running up to 60 PPM. Contact our engineering team for your custom layout blueprint today.
