APKRL-GD-ZK130G Automatic Rotary Vacuum Premade Pouch Filling & Sealing Machine
High-velocity production-scale packaging platform pairing an 8-station rotary bag loader with an inline continuous vacuum cart for high-vacuum deaeration without leak vectors.
The APKRL-GD-ZK130G stands as a flagship, production-grade rotary vacuum premade pouch filling and sealing workstation engineered to automate high-speed bagging, precision dosing, deep vacuum deaeration, and flawless thermal sealing in a continuous synchronized cycle. Purpose-built for advanced pharmaceutical facilities, commercial food plants, and nutraceutical contract packers (CMOs) that handle oxygen-sensitive formulations, this system effectively isolates the filling zone from the vacuum environment, delivering an elite air-evacuation profile without dropping line efficiency metrics.
Rotary 8-Station Carousel: Main atmospheric turntable handling continuous premade bag loading, coding, claw-inflation, and formulation dosing.
Continuous Vacuum Cart: External rotary chamber array that locks and seals individual pouches inside independent high-vacuum cells.
Independent Pouch Stack: Expanded loading magazine configured to deliver consistent horizontal bag extraction without line jamming.
Synchronized Dual-Turntable Continuity
Features an advanced dual-core rotary layout that physically isolates the atmospheric filling stations from the deep vacuum sealing block. This mechanical configuration allows concurrent bag loading, coding, dosing, and chamber deaeration, shattering the velocity limits of conventional single-station vacuum machines.
Deep-Vacuum Multibar Deaeration Array
Equipped with an inline continuous rotary vacuum chamber cart connected to heavy-duty industrial vacuum pumps. It actively evacuates residual oxygen down to extreme microbar metrics within fractional-second indexing loops, extending product shelf life while preventing discoloration or oxidation.
High-Pressure Anti-Leak Hermetic Sealing Jaws
Incorporates a specialized heavy-duty horizontal impulse sealing assembly inside each vacuum cell. By utilizing synchronized mechanical toggle linkages, it delivers tight seal compression that thoroughly fuses multi-layer plastic laminates or thick foils, eliminating wrinkles and cold-joint leaks.
Active Mechanical Pouch Extraction Matrix
Engineered with a high-capacity horizontal pouch magazine matching a dual-suction independent picking unit. This structural approach guarantees continuous, jam-free pouch extraction and prevents double-bag pulling errors across variable film profiles or high-gloss bags.
Overhead Universal Filler Mechanical Gantry
Designed with an open structural mounting gantry that accepts multiple automated upstream dosing devices. It seamlessly connects with servo motor augers for powder, multi-head linear combination weighers for solids, or active piston pumps for heavy viscosity pastes, creating an agile single floor footprint packaging workspace.
Rotary Fill-Vacuum Isolation: Synchronized dual-turntable loop separating atmospheric pouch loading from isolated deep vacuum deaeration.
Deep Air Evacuation: High-efficiency inline multi-chamber wheels capable of drawing extreme microbar vacuum pressure profiles.
High-Pressure Thermal Jaws: Heavy-duty impulse sealing bars operating inside the vacuum cell to prevent structural micro-gap leaks.
Active Claw Inflation: Synchronized mechanical claw splitting paired with pneumatic nozzles ensuring 100% open-mouth bag feeding.
Centralized PLC Sensory Safety: Centralized fiber-optic tracking loop that automatically blocks dosing and chamber transfer if a bag fails to load or open perfectly.
| Specification Parameter | APKRL-GD-ZK130G Technical Metrics |
| Model Designation | APKRL-GD-ZK130G (Rotary Premade Pouch Vacuum Workstation) |
| Supported Pouch Width Bounds | 70 mm–130 mm (Adjustable via centralized mechanical gripping scales) |
| Supported Pouch Length Bounds | 110 mm–210 mm (Dynamic tracking for multi-size flat bags/Doypacks) |
| Maximum Operational Dosing Volume | Up to 300 ml (Subject to formula density and product flow profiles) |
| Stable Continuous Production Speed | 40–60 pouches/minute (Determined by required vacuum microbar targets) |
| Residual Oxygen Volume Ratio | ≤ 1% (Achieved via inline deep microbar continuous evacuation tracking) |
| Total Mechanical Power Consumption | 5.5 kW (Optimized power-loop configuration excluding auxiliary vacuum pumps) |
| Pneumatic Air Consumption Volume | 450 NL/minute (Stable pneumatic loop handling dual-rotary index strokes) |
| Net Equipment Dead Weight | 1800 KG (Solid vibration-isolation reinforced stainless steel sub-base) |
| Machine Outline Footprint (L × W × H) | 2400 × 1650 × 1500 mm (Saves space compared to lengthy linear lanes) |
| Primary Machine Metallurgy | Enclosure: Cleanroom SUS304 Stainless Steel | Internal Contact: SUS316L |
Why Choose AIPAK？
Beyond the Machine: Why Leading Pharma Labs Partner with AIPAK
Global Compliance Excellence Every AIPAK machine is engineered to meet and exceed international standards, including US FDA, EU GMP, and CE certifications. We provide full FAT (Factory Acceptance Testing) and comprehensive IQ/OQ documentation support to ensure your seamless integration.
Decades of Engineering Expertise With over 15 years of specialization in pharmaceutical packaging and processing, we don’t just sell machines; we provide optimized production solutions tailored to your specific dosage forms and material characteristics.
U.S.Focused Technical Support We understand the urgency of production uptime. AIPAK provides 24/7 remote technical assistance and localized support strategies for the North American market, ensuring expert help is always a video call away.
Factory-Direct Value By working directly with AIPAK, you benefit from factory-direct pricing without middleman markups, coupled with the ability to request custom modifications to suit your unique facility requirements.
Production Applications
Thanks to its heavy-duty rotary carousel structure and deep vacuum integration, the APKRL-GD-ZK130G provides continuous protection against oxidation and humidity across diverse sectors:
Product Technical FAQ for APKRL-GD-ZK130G Rotary Premade Pouch Filling Machine
Traditional vacuum sealers are slow because they execute bag opening, filling, vacuum draw, and hot sealing sequentially within a single chamber box. The APKRL-GD-ZK130G splits this cycle into a dual-turntable layout. Pouch loading, coding, and filling occur under atmospheric conditions on Turntable 1, while a mechanical arm seamlessly transfers the filled bag to Turntable 2 for inline vacuum draw and sealing. This parallel processing delivers continuous outputs up to 60 PPM.
The machine interfaces with heavy-duty multi-stage industrial vacuum pumps to draw extreme microbar vacuum levels inside isolated chambers, keeping residual oxygen levels at or below 1%. This thorough air evacuation halts aerobic microbial growth, prevents oxidation, and extends the shelf life of sensitive materials like pharmaceutical ingredients or prepared food concentrates.
Each vacuum cell is equipped with independent impulse sealing bars driven by high-pressure mechanical toggle linkages. As air is evacuated, the bag walls are pulled flat naturally. The mechanical claws then stretch the pouch neck tight right before the hot sealing bars execute a clean, high-pressure compression cycle, ensuring a flat, leak-free aesthetic seam.
Yes, absolutely. The machine features an open-access universal gantry deck that docks seamlessly with servo motor auger fillers equipped with custom dust-extraction shrouds. Because filling happens entirely at Station 1 before the pouch enters the vacuum track, fine particles settle properly, preventing powder from fouling the sealing zone.
The machine is managed via an integrated PLC loop featuring fiber-optic safety sensors. If a missing, misaligned, or unopened pouch is flagged during the initial rotary carousel rotation, the system automatically blocks both the downstream dosing filler and the vacuum chamber transfer arm for that index line. This prevents product waste and keeps the vacuum cell completely clean.
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Break Through the Throughput Bottlenecks of High-Vacuum Packaging
Isolate your filling environment, evacuate ambient oxygen down to ≤ 1%, and lock in high-strength aesthetic seams on a continuous dual-turntable track running up to 60 PPM. Contact our senior packaging automation engineers to configure your custom vacuum line layout blueprint today.
