APKRL200-G Automatic Rotary Vacuum Premade Pouch Filling & Sealing Machine
Production-scale horizontal packaging machine integrating an 8-station rotary bag loader with continuous vacuum chambers for deep oxygen evacuation of retail-grade pouch products.
The APKRL200-G stands as a high-performance rotary vacuum packaging platform engineered to automatically index, fill, evacuate, and hermetically seal mid-to-large format pre-fabricated flat bags and Doypacks. Purpose-built for production environments that require consistent retail-grade vacuum profiles, this system physically decouples the atmospheric filling gantry from the sealed vacuum chamber, preventing liquid contamination and ensuring long-term shelf stability for sensitive consumer and industrial formulations.
8-Station Filling Carousel: Atmospheric turntable managing continuous bag extraction, coding, inflation, and dosing.
Continuous Vacuum Wheel: External rotary wheel enclosing individual pouches within independent vacuum cells.
Independent Pouch Stacker: Horizontal magazine with mechanical extraction claws preventing pouch jams.
Synchronized Dual-Turntable Continuity
Physically isolates filling from vacuum sealing via a dual-turntable layout, ensuring dosing accuracy and minimizing line downtime caused by contamination.
Deep-Vacuum Multibar Deaeration
Equipped with inline continuous rotary vacuum chambers that actively evacuate ambient air to reach retail-grade shelf-life targets.
High-Pressure Impulse Sealing
Utilizes heavy-duty thermal jaws inside each vacuum cell to execute wide-surface compression, ensuring aesthetic, wrinkle-free seams even on thick laminates.
Active Claw Inflation Matrix
Synchronized mechanical claws and pneumatic nozzles guarantee 100% wide-mouth bag inflation before dosing, effectively eliminating spill-back or edge contamination.
Modular Filler Gantry
Features an open-access overhead deck allowing seamless integration with servo augers, linear weighers, or piston pumps.
Isolation Architecture: Twin-turntable loop separating material filling from high-vacuum sealing stations.
Deep Microbar Deaeration: High-efficiency inline vacuum array ensuring consistent removal of residual oxygen.
Impulse Thermal Jaws: Heavy-duty sealing components operating within the vacuum cell to prevent structural micro-gaps.
Active Wide-Mouth Expansion: Mechanical claw splitting paired with pneumatic suction for reliable bag loading.
PLC Fiber-Optic Tracking: Centralized safety sensors blocking dosing if any pouch fails to load perfectly.
| Specification Parameter | APKRL200-G Technical Metrics |
| Model Designation | APKRL200-G (Rotary Vacuum Premade Platform) |
| Supported Pouch Width Bounds | 100 mm–200 mm (Quick-adjust via mechanical scales) |
| Supported Pouch Length Bounds | 120 mm–300 mm (Dynamic tracking for multi-size bags) |
| Maximum Operational Dosing Volume | Up to 800 ml (Subject to formula density) |
| Stable Continuous Production Speed | 40–60 pouches/minute (Determined by vacuum time) |
| Total Mechanical Power Consumption | 5.5 kW (Excluding auxiliary vacuum pumps) |
| Pneumatic Air Consumption Volume | 450 NL/minute (Stable pneumatic loop) |
| Net Equipment Dead Weight | 1900 KG (Solid stainless steel sub-base) |
| Machine Outline Footprint (L × W × H) | 2600 × 1700 × 1500 mm |
| Supported Bag Packaging Formats | Pre-Made Flat Pouches, 3/4 Side Seal, Stand-Up Doypacks |
Why Choose AIPAK？
Beyond the Machine: Why Leading Pharma Labs Partner with AIPAK
Global Compliance Excellence Every AIPAK machine is engineered to meet and exceed international standards, including US FDA, EU GMP, and CE certifications. We provide full FAT (Factory Acceptance Testing) and comprehensive IQ/OQ documentation support to ensure your seamless integration.
Decades of Engineering Expertise With over 15 years of specialization in pharmaceutical packaging and processing, we don’t just sell machines; we provide optimized production solutions tailored to your specific dosage forms and material characteristics.
U.S.Focused Technical Support We understand the urgency of production uptime. AIPAK provides 24/7 remote technical assistance and localized support strategies for the North American market, ensuring expert help is always a video call away.
Factory-Direct Value By working directly with AIPAK, you benefit from factory-direct pricing without middleman markups, coupled with the ability to request custom modifications to suit your unique facility requirements.
Production Applications
Product Technical FAQ for APKRL200-G Rotary Premade Pouch Filling Machine
Conventional vacuum sealers use a single chamber box for filling and evacuation, which often leads to filling splashes fouling the vacuum ports or sealing zone. Our dual-turntable layout physically isolates the Filling Carousel (Turntable 1) from the Vacuum Wheel (Turntable 2). Product dosing is finalized in an atmospheric zone, and the filled bag is then transferred into a clean, enclosed vacuum cell. This mechanical barrier guarantees that product residue never contacts the vacuum pump intake or the sealing assembly, ensuring cGMP-compliant hygiene standards.
Unlike atmospheric sealing which relies on simple heating bars, our vacuum-integrated jaws utilize a multi-stage toggle linkage mechanism. As the chamber achieves the microbar vacuum target, the linkage executes a high-pressure compression cycle that physically flattens the multi-layer film laminates, removing any residual micro-channels or wrinkles. This provides a structural hermetic seal that is significantly stronger and more consistent than standard non-vacuum bar seals.
Absolutely. The system is compatible with servo-driven auger fillers that feature integrated dust-collection shrouds. Because dosing takes place at the atmospheric carousel (Turntable 1) and is completed before the pouch reaches the vacuum chamber, there is no risk of product being pulled into the vacuum pump by dust turbulence. Our PLC-controlled vibration profiling during dosing also ensures the material settles evenly in the pouch before it is transferred, preventing weight variance during the vacuum draw.
We utilize high-capacity industrial multi-stage rotary vacuum pump interfaces specifically tuned for the volume of the chamber cells. The evacuation process is sequenced via an independent PLC controller that monitors the pressure drop curve in real-time. If the pressure target is not reached within the index time due to a pouch leak, the machine immediately initiates an error code and blocks the downstream sealer for that cell, ensuring only perfectly deaerated bags are discharged.
Traditional systems often use integrated stackers that are affected by machine vibration, leading to “double-bag” pulls or misalignment. Our APKRL200-G features an isolated, heavy-duty horizontal magazine with an independent mechanical extraction drive. By decoupling the bag-loading motion from the high-inertia rotary turntable, we virtually eliminate loading-related downtime, significantly boosting OEE metrics and permitting the use of diverse pouch materials—from high-gloss laminates to heavy-gauge aluminum foils—without needing frequent manual adjustments.
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Initiate Your Vacuum Packaging Project Appraisal
Submit your pouch specifications. Our engineering team will review your oxygen barrier requirements and provide a turnkey line integration assessment within 24 hours.
