APK-280DS Irregular Shaped Doypack Machine
High-Throughput Industrial Solution for Large-Format Contour Pouches
The APK-280DS is a robust, high-capacity horizontal packaging platform engineered for precision production of large-format irregular stand-up pouches (Doypacks). Designed for industrial-scale manufacturing, this system combines high-speed automation with contour-shaping technology to provide a versatile solution for food, pharmaceutical, and chemical manufacturers. Built for facilities requiring aesthetic packaging without compromising structural integrity or throughput efficiency.
Large-Format Industrial Capacity: Engineered for irregular Doypacks (up to 280mm width and 2000ml capacity), providing a robust solution for bulk industrial products.
High-Speed Contour Shaping: Integrated contour modules enable rapid production (80–100 ppm) of complex pouch designs while maintaining aesthetic alignment and structural integrity.
Heavy-Duty Modular Versatility: Reinforced chassis supports continuous large-scale operation, with an open interface for easy integration of modules like liquid spouts, zippers, and hanging holes.
Large-Format Stability
Specifically calibrated to handle larger irregular shapes, ensuring that pouches remain perfectly aligned throughout the filling and sealing cycle.
High-Speed Industrial Throughput
Engineered for high-load environments, maintaining a consistent output of 80–100 pouches per minute without mechanical fatigue.
Agile 15-Minute Changeover
Features toolless guide rail adjustments and digitized settings, enabling production teams to switch between different irregular pouch formats efficiently.
Precision Filling Synergy
Synchronized nozzle-docking and dual-stage opening mechanisms prevent material splashing, keeping the pouch mouth clean for a flawless hermetic seal.
Advanced Thermal Control
PID digital temperature controllers maintain seal heat within a ±2°C deviation, guaranteeing consistent robust strength across heavy-duty packaging materials.
Large-Format Contour Shaping: Advanced integrated hardware designed specifically to handle oversized, irregular pouch geometries with consistent aesthetic precision.
High-Throughput Industrial Architecture: Reinforced chassis construction optimized for continuous, large-scale production cycles and long-term mechanical reliability.
Modular Functional Integration: Workstation design supports rapid integration of functional add-ons, including hanging holes, zipper re-closure, and liquid spout insertion.
Multi-Pair Hermetic Sealing Stations: Equipped with multiple heat-sealing modules that allow for extended dwell time, ensuring superior seal integrity for custom laminate structures.
GMP-Compliant Sanitary Layout: High-grade stainless steel open-frame construction that facilitates easy cleaning and meets stringent pharmaceutical and cosmetic sanitation standards.
Universal Dosing Compatibility: Open-interface mechanical docking supports a wide range of high-capacity dosing units, including piston pumps, auger fillers, and volumetric systems.
| Feature | Technical Specification |
| Model | APK-280DS (BHD-280DS) |
| Pouch Width | 100 – 280 mm |
| Pouch Length | 150 – 350 mm |
| Filling Capacity | Max 2000 ml |
| Packaging Speed | 80 – 100 ppm |
| Power Consumption | 12 kW |
| Dimensions | 8500 × 1300 × 1600 mm |
Why Choose AIPAK？
Global Compliance Excellence Every AIPAK machine is engineered to meet and exceed international standards, including EU GMP. We provide full FAT (Factory Acceptance Testing) and comprehensive documentation support to ensure your seamless integration.
Decades of Engineering Expertise With over 15 years of specialization in pharmaceutical packaging and processing, we don’t just sell machines; we provide optimized production solutions tailored to your specific dosage forms and material characteristics.
U.S.Focused Technical Support We understand the urgency of production uptime. AIPAK provides 9am to 11pm Eastern, Monday to Friday remote technical assistance and localized support strategies for the North American market, ensuring expert help is always a video call away.
Factory-Direct Value By working directly with AIPAK, you benefit from factory-direct pricing without middleman markups, coupled with the ability to request custom modifications to suit your unique facility requirements.
Industry Applications
APK-280DS Doypack Sealing Machine FAQ
The machine utilizes a high-stability mechanical arm and an optimized dual-stage opening process that maintains perfect alignment even for large-format irregular contours at 80–100 ppm.
Yes, it is fully compatible with piston pump dosing modules specifically tuned for high-volume liquids, ensuring clean, splash-free filling for pouches up to 2000ml.
No. The open-frame design is constructed with industrial-grade stainless steel and a reinforced chassis to ensure both ease of sanitation and maximum mechanical durability.
Absolutely. The machine offers high modularity, allowing you to easily adjust for both custom irregular shapes and standard pouch formats as your product line evolves.
Our multi-pair sealing stations provide consistent pressure over an extended dwell time, controlled by precision PID modules to ensure reliable hermetic seals even on heavy-duty laminate films.
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Scale Your Production with APK-280DS Efficiency
Cooperate with our engineering team to integrate the APK-280DS large-format irregular pouch machine into your industrial workflow. Whether you require high-speed filling for liquid concentrates or specialized contour packaging for medical gels, we provide full-line planning tailored to your capacity goals. Submit your requirements below for a custom consultation.
